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Build a 2 Berth Cabin Cruiser
Complete Plans For a Vintage Trailerable Cruiser

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Illustration of a completed DIY 2-berth cabin cruiser.
Build a 2-Berth Cabin Cruiser
By F. Hook
Part 1
Design Details and Commencing Construction
THE craft was designed to explore the inland waterways of this country and, possibly at a later time, tidal estuaries and serene seas might be attempted.

The narrowest locks on British Waterways will take a boat of 6 ft. beam, so this was adopted for the cruiser.
As the boat was to be towed behind a small family car, careful consideration had to be given to the ease of loading and unloading from the trailer as well as the capability of the car to tow the vessel. It was estimated that the finished boat without the various living impedimenta and outboard motor would weigh about 6 cwt.

A cabin was required for sleeping and in which to eat, and this has a top on which sunbathers can recline. The design shows the cabin extending back to Frame 4, the cooking and toilet arrangements being restricted to the open well. By simple modification, the cabin could be extended another section aft and the cooking arrangements and as small toilet built into the additional section of cab.

Another arrangement would he to have small cabins fore and aft, separated amidships by a small open well.

A 2-berth cabin cruiser towed by a small car.
The 2-Berth Cabin cruiser was designed to tow behind a small family car.
The Engine

As the boat was likely to be moved about ashore so frequently it seemed better not to have the exterior encumbrances in the form of a propeller and rudder necessary with an inboard motor. The inboard motor, too, takes up valuable floor space. The obvious choice of motive power was therefore the outboard motor.

This cruiser is a "displacement" type boat, i.e. it passes through the water and not over the surface as would a speedboat. Because of this important fact the boat has a basic maximum speed no matter what engine is used. The marine engineer provides a simple formula which enables the maximum speed of a displacement-type hull, such as this, to be determined.

The maximum speed in knots is equal to the square root of the length of waterline, multiplied by 1.5.

Thus, as this craft is about 15 ft. waterline the maximum speed will be square route of 15 x 1.5, or 5.8 knots.
Size of engine, then, is not of primary importance. The power thrust imparted by the propeller is important and is closely bound up with engine design, reduction gears and design of the propeller itself. Bear in mind that a larger capacity engine running at a small throttle opening will give a quieter and more economical cruising performance than a small capacity engine running at full throttle. For cruising on inland waterways, an engine such as the British Seagull Century, Anzani Super Single or other manufacturers' engines of similar rating can be recommended.

Figure 1. Frame 1 braced in position on the building form.
Figure 1. Frame 1 braced in
position on the building form.
Figure 2. Bolting the stem pieces together.
Figure 2. Bolting the stem
pieces together.
Construction

A side elevation and half plan of the cruiser are shown in Fig. 3. These views give the principal dimensions of the hull and show the disposition of the frames, battens, carlins, etc.

Materials Used

Whilst a list is given of the ideal timber to use for the various parts of the boat, it is quite permissible for the constructor to use other timber if he wishes. For example, in place of mahogany one might use the cheaper timber Parana pine.

The stem, keel, hog and Frames should be of mahogany. The chines, gunwales and stringers are of spruce. For the hull topsides and bottom sides, mahogany plywood 5/16 in. thickness to B.S.S. IO88 specification should be used. This plywood is particularly suitable for marine use as it is extremely resistant to the effects of prolonged contact with water.

For the floors ordinary deal flooring, 1 in. x 6 in., may be used or alternatively Parana pine. This latter timber can be used for most of the interior fitments.

The decks, cabin sides and roof are made from 1/4 in. plywood to the B.S.S. IO88 specification.

The frames are glued and bolted together, using 2 in. x 1/4 in. galvanized gutter bolts, with nuts and washers. For the glued work in the boat, one of the well-known waterproof glues such as Aerolite must be used. The skin is glued and screwed in place with 3/4 in. x No. 6 brass countersunk head screws. Some boat builders economize by using galvanized steel screws instead of brass.

The Stem

From the diagrams it will be apparent that there are seven frames (including the transom) and a stem to support the skin of the boat. These items should be made first of all.

Details of the stem are shown in Figs. 2 and 4 and the timber to use is mahogany, 3 1/2 in. x 2 1/2 in. finished sizes after planing. The block used to bolt the two pieces together is cut from a piece of timber about 2 ft. in length and 6 in. wide and finished to 2 1/2 in. thickness.

Figure 3. Side and half-plan elevations of the 2-berth cabin cruiser.
Figure 3. Side and half-plan
elevations of the 2-berth cabin cruiser.
Fig. 4 gives the disposition of the first frame and the building form. In arriving at the angles to which the various parts of the stem should be cut it is better to set out the details of Fig. 4 to full size on one of the sheets of plywood to be used for the hull covering. The setting out of the timber is then very easy to achieve from this plan.

It will be noticed that the bolts holding the two parts of the stem to the strengthening block are at right angles to these members. This makes it necessary to cut four steps on the inside edge of the block. The three parts may then be held in position with some large G-cramps to test the fitting together of the surfaces. Very careful adjustment must be made with a smoothing plane so that good mating is achieved between all surfaces.

Brass bolts are specified for holding together the three parts of the stem. It may be difficult to obtain such bolts and recourse may be had to using galvanized bolts. An alternative method is to use some 1/4 in. brass rod which is threaded on each end and fitted with brass nuts and washers.

The nuts on the outside ends must be countersunk into the stem about 1 in. This may seem a lot, but later when the stem a trimmed up to take the skin covering, a lot of wood has to be removed at these points. Nothing is so annoying in the progress of the work than to have to take out these bolts and deepen the hole in which the heads rest.

When all is bolted up satisfactorily in a dry state the assembly may be taken down and glue liberally applied to all mating surfaces and the stem than reassembled and set aside to dry.

Later the recess to take the hog may be cut and the stem is then ready to set up on the building form.

Frame Construction

Dimensions of the frame, are given in Fig. 5.

When constructing the frames it is advisable to draw out full-size plans of each frame on one of the sheets of plywood used for covering the hull. The angles of the ends of the individual members can thus be easily determined, sawn to shape and placed in position on the plan. The assembly can he temporarily held together with some small G-cramps whilst the 1/4 in. holes for the bolts are drilled (Fig. 6).

It is important to bear in mind the position of the chine batten and arrange that bolt holes do not come too close to the notch which takes these members.

When the frame is correctly assembled and bolted together, it may be taken apart and glue applied to the joints. The whole assembly is then bolted together again and finally placed in position on the full-scale plan to check for accurate reassembly.

The tie beams or stretchers at the upper or deck end of the side futtocks are only temporary, and at a later stage of construction, when the cabin is constructed, these pieces are removed. Therefore, almost any odd pieces of timber about 3 in. x 1 in. section can be used.

Figures 4 and 5. Construction of the stem and frames 1 through 7.
Figures 4 and 5. Construction of the stem and frames 1 through 7.
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If only new timber is available then of course these pieces maybe used for interior fitments of the cabin later on.

When the frame is correctly assembled and bolted together, it may be taken apart and glue applied to the joints. The whole assembly is then bolted together again and finally placed in position on the full-scale plan to check for accurate reassembly.

The tie beams or stretchers at the upper or deck end of the side futtocks are only temporary, and at a later stage of construction, when the cabin is constructed, these pieces are removed. Therefore, almost any odd pieces of timber about 3 in. x 1 in. section can be used. If only new timber is available then of course these pieces maybe used for interior fitments of the cabin later on.

When the frames are assembled upon the building form, it is important to note that the sides of the frames or the side futtocks are on the end towards the stem and the bottom futtocks are towards the stern. The floor support (20 in. x 5 in. x 3/4 in.) joining the bottom futtocks is towards the stem.

As each frame is glued together it is important to wipe away every trace of surplus glue with a damp cloth. This resin glue sets glass hard and will ruin the edges of cutting tools if it has to be planed away.

Whilst the frames are resting on the full-size plan it is advisable to mark in quite clearly the position of the sheer batten on the side futtocks.

It should be noted that the frames Nos. 1, 2, 3, 5, 6 and 7 will have to have the outer edges of the side futtocks beveled away to correspond with the curve of the chine and sheer battens. Frames 1 and 2 are particularly sharply beveled and it is helpful to take off a good deal of this bevel before assembling the frames on the building form. Final truing of these bevels can only be done when all the frames are assembled in place.

Figure 6. Frame assemble temporarily cramped together.
Figure 6. Frame assemble temporarily cramped together.
The Transom

Frame 7 is called the transom and it is different from the other frames in that it is covered with 3/4 in. plywood and a well has to be cut in order to accommodate the outboard engine.

Additional battens have to be screwed and glued to the transom frame in order to strengthen the cut-away part of the plywood covering. Further filler pieces may then be secured on the other side of the frame, thus making the transom twice as thick as the other frames. This additional strength is important as rigidity is necessary to cut down vibration from the engine throughout the boat to a minimum.

The building up of the transom should be carried out as described, but the plywood covering is left until the other skin panels are applied. The transom covering is put on last and will thus cover the ends of the sheer and chine battens and the ends of the skin covering.

Figure 7. Leveling up the building form.
Figure 7. Leveling up the building form.
The Building Form

When the frames and stem are completed, attention may be given to the setting up of these members on the building form. The finding of a suitable site for building such a boat as this is always difficult. A shed or other building with a level wooden floor is ideal. The frames could then be held directly to the floor with screws and bracing battens. Many readers will only be able to use the lawn at the back of the house, and such was the case with the boat shown under construction.

Choose as level a site as possible and down the center of it lay down a piece of 3 in. X 2 in. deal 16 ft. in length. By using odd pieces of wood as packing under the 3 in. x 2 in., level up the batten with a spirit level (Fig. 7). The batten should also be dead straight from end to end and should be held in this position with some 1 in. x 1 in. x 18 in. pegs driven into the ground on either side. Drive these pegs in at different angles. This will key the batten to the ground so that it cannot be pulled up by tension applied to the frames when fixing the keelson and other longitudinal members. The pegs should be screwed to the batten.

Along this building batten, the position of each frame must be clearly marked and a line squared across. At these positions odd blocks of 3in. x 2 in. are screwed, against which the top stretchers of the frame assemblies, may be screwed. All the frames are 24 in, apart.

First of all, erect Frame I in position and screw it to the block on the building batten. Brace the frame with odd pieces of 2 in. X 1 in. so that it is vertical both lengthwise and transversely and test down the center line of the frame with a plumb line or a spirit level as used by a bricklayer.

The frame should also be at right angles to the building form. This first frame must be very securely braced, as it must take quite a bit of pushing and pulling during the course of building.

Figure 8. all seven frames in position.
Figure 8. all seven frames in position.
The other six frames are erected in place and securely braced, vertical in two directions and square with the building form (Figs 1 and 8).
Materials required for the hull.
Materials required for the hull.
Build a 2-Berth Cabin Cruiser
By F. Hook
Part 2
Finishing Off the Framework and Cladding with Marine Plywood
BEFORE the keelson can be fitted a housing must be cut to accommodate it in the lower part of each frame assembly. The method of determining the depth of these housings is illustrated in Fig. 10, which shows how to set out a full-sized template for marking out the housings. The template is made to the shaded area and applied over center line of frame, adjusting until point x and y coincide with edges of frames. Next mark out points A, B, C and D. Join the points and remove with saw and chisel.

With frames numbers 1, 2 and 3 the housings have a slope towards the stem, and a fair amount of fitting will be necessary to get the keelson to have a proper bearing on the seats of the housings. A G-clamp at each frame will help to hold the keelson down in place. It should be unnecessary to have to steam the keelson in order to get it to take up the correct curvature. Keep a watchful eye that cramping down, the keelson does not distort the fixing of the frames or pull up the building form. 

Figure 9. The assembled hull.
Figure 9. The assembled hull.
Fitting the Stem

Remove the keelson from its position on the frames and then proceed to fit the stem assembly on the building form, and resting against the bottom futtock of the first frame. A shallow housing in the form will keep the stem from slipping forward at that point. Make sure the lower end of the stem is snug against the frame and make any adjustment that may be necessary.

Finally, screw through the frame into the end of the stem with two 2 1/2 in. x No 10 brass or galvanized screws. Be sure that the recess cut on the end of the stem matches the housing cut in the frame. Screw down to the building form the deck end of the stem. A couple of pieces of 2 in. x 1 in., one each side of the stem and joined to the form will help to keep the stern rigid.

When the stem is secure the keelson map be lowered again and glued and screwed into its final position. Commence by securing at the stem with two screws and then also put on a cramp to combat the leverage exerted at this point as the keelson is pulled down into place. Be sure to wipe away any surplus glue which may exude from the joints.
On the center line of the keelson set out the width of the keel. From these lines the keelson must have chamfers planed to run in with the slope of the bottom futtocks. The reader may find it helpful to remove most of these chamfers before the keelson is finally secured in place so that it may be held in a vice. But final planing must be done with the keelson in place.

On each pair of bottom futtocks, each side of the keelson, a water-way must be cut out. These ways should be fairly large as small holes very quickly get stopped up with odd matter which finds its way to the bottom of any boat.

Figure 10. Marking out recess for hog in frames.
Figure 10. Marking out recess
for hog in frames.
Fitting the Chine and Sheer Battens

These four members are made from some 1 3/4 in. x 3/4 in. spruce which should bend round into the correct curvature without resort to steaming. Slots are cut in the frame assemblies as shown in Fig. 1. to take these battens.

At the stem the batten is sawn to butt against the stem and is then held in place with 2 1/2 in. x No. 10 brass or galvanized screws. A little practice is necessary to hold these battens in approximate place against the stem and to saw the correct bevel, therefore it better not to screw the battens to the frames until a correct fitting has been established, but to hold the batten in place with cramps.

With the chine battens cramped in place look along the line of the batten to make sure that a smooth curvature is obtained. If there are any irregularities, slight adjustments to the notches may be necessary. It is very important to get a smooth curve at this juncture, even if the notch has to be enlarged a little up or down the futtock.

Figure 11. The cutwater, or false stem.
Figure 11. The cutwater, or false stem.
Sheer Battens

The sheer battens are also let into notches in the side futtocks of the frames. The positions of these battens can be seen in the frame plans (Fig. 5) and they should have already been marked out on the frames. Here again it is important to get a smooth line to the batten.

Saw the forward ends of the battens at an oblique angle to butt against the stem. The assembly of the hull will now look as in Fig. 9.

Next the bottom and side stringers must be fitted. The former run parallel with the keelson from frame 1 to the transom. The latter fit against the stem and run through to the transom (Fig. 13).

When notching in these members at frames 1, 2 and 3 remember to let in the stringers flush with the rear edges of the frame. Later the protruding pieces at the bow side will have to be planed down during the fairing off procedure.

Close reference to Fig. 9 will show that a bevel has been worked on the top of the stem and that the chine batten runs in with this bevel. The bevel also runs down the entire length of the stem to the sheer batten although this has not been completed in the photograph.

Figure 12. Details of the bottom stringer.
Figure 12. Details of the bottom stringer.
The Keel

The keel is a piece of timber 1 3/4 in. x 3/4 in. finished size. The keel ends 1 in. overlapping the joint of the front member of the stem assembly as shown in Fig. 11. and in Fig. 13. This keel is continued up the front of the stem with a false stem or cutwater which is screwed into position after the plywood panels have been glued in position and cleaned off flush with the stem. Thus, the front edges of the panels are protected by the cutwater. A small filler piece will be needed to join the cutwater with the keel, shown in Fig. 11.

From frame No. 1 the keel commences to taper in towards the stem to a final width of 1 1/4 in. When this has been worked the keel may be cramped into place and screwed down. Delay glueing and screwing for the time being as it may be helpful to be able to remove the keel during the final fairing off of the frames.

Figure 13. Details of the keel assembly.
Figure 13. Details of the keel assembly.
Fairing Off

This process may appear to be rather tedious, but it must be done thoroughly so that the plywood panels bed down evenly on the various other members. The first three frames will require the most work as they have sharply beveled sides towards the stem.

The side and bottom futtocks must be planed so that their edges run in smoothly with the various longitudinal battens. The bottom edge of the chine battens must be beveled to run in with the bottom futtock edges (Fig. 14).

The stem must be beveled so that the front edge is the same as the width of the forward end of the keel (1 1/4 in.). A slight adjustment to the butt joint of the chine and sheer battens may be necessary to run in with these bevels.

An iron smoothing plane and a Surform, or Stanley file or plane are the ideal tools for this operation. In fact, this is an almost indispensable tool for the boatbuilder. From time to time the work must be tested with a lath which can be laid across the edges being planed.

Figure 14. Joint of plywood skin at chines.
Figure 14. Joint of plywood
skin at chines.
Fitting the Panels

There are four, bottom-side panels and four top-side panels and these are out from sheets of marine plywood 8 ft. X 4 ft. The cutoffs left over from these panels are used to make the seat tops, etc. at a later stage of construction.

It is advisable to commence with the fitting of one of the forward panels even though these are the most difficult to fix. Large sheets of brown paper are glued together to give enough area to cover one panel. The outline of the required shape is obtained by placing the paper over the frames and rubbing the thumb along the edge of the chine to the stem, up the forward edge of the bevel on the stem, and then along the join between the keel and the keelson to frame 3 and down the edge of that frame.

The shape of the panel may then be cut out, but leaving an additional 1 1/2 in. beyond the chine line to allow for the subsequent fitting of the top-side panel to this panel.

Note that this bottom side front panel ends at the third frame and provision must be made to strengthen this butt joint with the aft bottom-side panel. To provide extra bearing for this glued joint, additional strips of 1 3/4 in. x 3/4 in. timber can be glued and screwed to the bottom futtock of the frame.

Alternatively, a 3 in. strip of the panel plywood can he let in flush into the keelson, chine and bottom stringer thus providing a good bearing for the butt joint of the panels when glued and screwed into position.

First of all, cramp the stern end of the panel into place at Frame 3 using G-cramps at the keelson and chine. Bend the panel down into position and cramp where possible.

If the builder feels that undue pressure is needed to hold the panel down in place at the stem, the plywood can be made more pliable by the application of rags dipped in boiling water and applied to the outside surface of the plywood. If the timber is thus wetted it must be cramped in place and allowed to dry until next day before being glued in place.
When the cramps are removed, the plywood will have taken on a permanent curve to the shape required so that little force is then needed to glue into place.

It is important to get a good fit up to the edge of the keel and a bevel most be planed along the edge of the plywood for this purpose. A small lap-over at the stem can later be planed away when the cutwater is fixed. Keep the lap-over at the chine for the purpose of making the notched joint to the top-side panel as in Fig. 13.

When one is satisfied that there is a good fit, mark with a pencil round on the underside of the panel the shapes of the frames, the keelson, the stem, etc., and then remove the panel for drilling for the seeming screws. The screw holes are drilled with a 9/64 in. drill and are spaced 3 in. apart. Between frame and the stem and along the stem these holes should be close to t 1 1/2 in. centers. To speed up this work an electric drill is indispensable. The holes should also be countersunk so that the heeds of the 3/4 in. X No. 6 brass counter-sunk head screws will be below the surface. Subsequently, the holes are stopped.

When all is ready for the final application of the panel, prepare the Aerolite 300 glue, which, being waterproof, is an ideal adhesive for all boat building work. Full instructions for the use of this glue are given with every pack.

The glue is first of all applied liberally to all bearing surfaces of the chine, stem, keelson and frame, etc. The hardener is applied to the areas within the pencil marked outlines on the inside of the plywood panel.

Place the panel in position and first of all hold by one or two screws at widely spaced intervals to ascertain that it is correctly positioned. When all is well, proceed to screw down all round the panel. When the screwing is completed wipe away all surplus glue which may have oozed out of the joints.

The other forward bottom-side panel is fitted next, but it must not be assumed that it is exactly the same pattern as the previous panel and it may be necessary to make a new paper pattern.

When the first and has been fitted the permanent fixing of the keel should no longer be delayed. It should be liberally glued and then screwed into place with some 2 in. x No. 10 to galvanized steel screws. Note the termination of the keel in Fig. 11 as overlapping by 1 in. the joint between the two parts of the stem.

Figure 15. The finished cutwater.
Figure 15. The finished cutwater.
After fixing the two bottom-side forward panels, the fixing of the two aft bottom-side panels will be a much easier task as there is little bending of the plywood. Be sure there is plenty of glue in the but joint of the after panel with the forward panel.

When the glue has dried out on all four panels the edges of the panels may now be trimmed up flush with the chine battens and the frame of the transom. One important point must be made. From the stem of the first frame the forward bottom-side panels are not trimmed flush but are left overhanging as shown in Fig. 12. Thus, the joint between the top-side panels and the bottom-side panels is shown in Fig. 14 for the two positions, fore and aft of frame 1.

Securing the Top-side Panels

The next task is the fitting and fixing of the top-side panels. Commence with the forward panels. It is possible to dispense with the use of a paper pattern for this work. Hold the plywood in place against the side of the boat with a pair of G-cramps and mark the position of the notched joint already mentioned.

Saw out the piece required to make a recess for the bottom-side panel and bevel this so that the new edge of the panel will fit snugly against the bottom-side panel overhang. Aft of the notched joint allow a small overlap at the chine for trimming up later. Allow also a small overlap at the stem and along the sheer for subsequent cleaning up.

The join between the fore and aft top-side panels is arranged between frames 3 and 4. As seating for this join, filler pieces of wood 1 3/4 in. x 3/4 in. are let in between the battens and another piece is screwed on the inside of the battens to which also the filler pieces are glued and screwed.

The Transom Panel

The last part of the skin of the boat is the 2/3 in. plywood transom panel. This panel is cut to shape approximately and with a liberal application of glue it is then screwed in position. The screws to use are 1 1/2 in. x No. 8 countersunk head brass. Often the transom is not painted in the same way as the rest of the hull but is left in natural color and varnished. If this is done then the heads of the screws are not deeply countersunk but only sufficient to let the heads be pulled in flush with the surface of the transom. No stopping is used. To comply with the best marine practice be sure that all slots in the screw heads are all pointing in the same direction.

The False Stem or Cutwater

From the end of the keel the edges of the plywood skin are planed down flush with the stern. A false stern or cutwater is now fitted to cover the stem and these edges.

As the cutwater may come in for some hard knocks when the boat is in use it is helpful to be able to renew this pad without difficulty. Hence, it is not glued in place, but instead a sealing layer of Seelastic is used and the cutwater is screwed in place with same 2 in. x No. 10 countersunk head galvanized steel screws. Some holes are drilled with a 3/8 in. twist bit to let the screws into the false stem. These holes may be stopped afterwards with dowel rod plugs or other forms of stopping.

Between the lower end of the false stem and the end of the keel is a small space which has now to be filled with a small filler piece, which is worked to the curve of the keelson and to be a snug fit between the keel and the cutwater. It is finally glued and screwed in place with two screws.

It is advisable to leave the filler piece and the lower end of the cutwater a little full, in order that they may be worked up to the final shape when they have been secured in place with their screws (Fig. 15).

The Rubbing Strips

A rubbing strip (Fig. l6) is fitted along the chines and is made from some 1 1/2 in. half-round molding. These strips serve a double purpose because they also serve to seal the joins of the top-side and bottom-side panels. A sealer such as Seelastic is applied under the strips before they are screwed in place. Well countersink the heads of the screws and fill the holes.

To seal the forward part of the panel abutments forward of the point where the notch joint is made in the panels, a shorter strip of molding may be applied here and not carried right aft.

Additional rubbing strips are screwed to the bottom sides of the cruiser along the line of the battens between chines and keel (Fig. 16).

Guard rails are also required reaching from the transom to frame 5, as this part of the hull is very vulnerable in locks and at moorings. The rail is 26 in. in length, 3 in. at the transom and tapering down to 1 in. at the other extremity. The rails are screwed well to the transom and fames 5 and 6.

Last Stages Before Turning Over

The boat is now ready for turning over (Fig. 16) except for the final finishing off of all surfaces with various grades of glasspaper. All screw holes should be stopped with Plastic wood or marine stopping. If the head of a screw seems at all near to the surface take it out and
re-countersink the hole.

Figure 16. The boat ready for turning over.
Figure 16. The boat ready
for turning over.
When the stopping is dry, a final rubbing down will be needed. The skin is now ready for the first priming coat of Paint. These priming coats, of which there should be three, should be pink priming well thinned down with turps. A light rubbing down should take place between each coat.

Two undercoats of the appropriate shade should follow. The surface is then ready for the final application of top coat enamel. For this paint work, one is well advised to choose from the wide range of paints specially made for marine use. On the other hand, good service has been had from good quality household paint as used for exterior woodwork.

Work on the Boat Turned the Right Way Up

Two persons can now quite easily turn over the boat after all ties have been broken with the building form which has, during construction, been pegged to the ground.

The first step now is to support the keel on a level site and it is quite satisfactory to stand it on the 3 in. X 2 in. building form, which is still secured to the ground. The boat being level longitudinally the procedure now is to support it near the chines at two or three frame positions with blocks and wedges so that it is level transversely.

In order to preserve the interior of the boat from the effects of damp to which it will continually be subjected its necessary to give the interior two or three coats of clear Cuprinol. At a later stage this can be painted over. Be careful to apply the Cuprinol liberally to the end grain of any timber and down in cracks and crevices which may be found.

Transoms Knees

Three knees are used to strengthen the joint between the transom and the keelson and bottom-side battens. The knees also help to cut down vibration in the transom when the motor is running. The knees are cut from some 1 1/4 in. mahogany or oak. Be careful of the direction of the grain and this is shown clearly in Fig. 17.

The fit against the bottom members and the transom must be accurate, and after sawing the angle of the knees to a right angle they can be tried in place and fitted by planing the edges with a smoothing plane.

The knees are glued and screwed to the transom and bottom members with some 2 in. x No. 10 galvanized steel screws. The screws will have to be recessed into the knees so that the threaded part of the screws protrudes about 1/2 in. to 3/4 in. These holes can be drilled out with a 1/2 in. twist bit first of all and then the hole is followed through with 3/16 in. twist drill.

Whilst doing this work it will be necessary to get inside the boat and whilst it is possible to walk on the panels it is likely that unnecessary strain may be thrown on the joints if this is done, it is therefore advisable to keep on the battens or keel as far as possible.

Figure 17. The Transom knees.
Figure 17. The Transom knees.
The Floorboards

The fitting of the floorboards should be the next task, starting with the floor of the cockpit. The flooring is made from 1 in. x 6 in. floorboards, planed all round. Alternatively, 1/2 in. exterior grade plywood could be used.

The floor must rest on three filler pieces of 3/4 in. timber cut and secured as shown in Fig. 18. These filler pieces are fitted to frames 4, 5 and 6 and a support of 1 3/4 in. x 3/4 in. is screwed across the transom, and will need to be in several pieces to fit round the knees.

Figure 18. Filler pieces supporting the cockpit floor.
Figure 18. Filler pieces supporting
the cockpit floor.
Build a 2-Berth Cabin Cruiser
By F. Hook
Part 3
Concluding Floor Details and Framing for the
Fore deck and Cockpit Coamings
Continuing Floorboard Details

THE height of the supports must be lined up so that the floorboards do not rock, and this might be tested with a straight-edge of one of the floorboards. Note the outside board on each side will have to be shaped to fit the curvature of the hull.

Access is often wanted to the bottom of the boat so that it is advisable to make the center three boards joined together with an odd piece of batten at each end and in the center. The outer boards can be screwed down with some 1 1/2 in. brass screws. Do not cramp up the boards tightly against one another. Instead, leave a gap which can be gauged the same for each board by using a spacer cardboard when screwing down.

Before finally screwing down the floorboards it is advisable to paint the underside of the boards and the bottom or bilges of the boat. For the latter surfaces which are almost always wet or damp a bitumastic paint might be thought more suitable than the customary oil paint. This should be applied up to the chine batten; above this point oil paint should be used. Be sure to clean out the bottom of the boat before painting, a vacuum cleaner will be most useful in removing sawdust from crevices.

Figure 19. Section of the cabin floor.
Figure 19. Section of the cabin floor.
The Cabin Floor

This floor is composed of four pieces of 1 in. x 6 in. flooring. As it need be only a little over 20 in. wide it can be fitted directly upon the 20 in. frame stretcher. Thus, the floor level will be lower than that of the cockpit. This is helpful in providing more cabin head room.
In order to accommodate the full width of the floor it may be necessary to cut small notches in frames 2 and 3 (Fig. 19).

At Frame 1 the two outside boards will have to be tapered in to about half their width at their extreme forward ends. The two outer planks can be screwed down in position after painting, but the two center planks should be battened together and made to lift out to give access to the bilge, as with the cockpit boards.

Side Deck Carlins

The carlins for the side decks are next to be considered and these are supported by knees secured to the top ends of the frame members. It is now necessary to consider the removal of the stretchers across the ends of the frame members as these should have been left in place during the work on the floor. In order that there may be no likelihood of the gunwale losing its shape during the fitting of the carlins temporary stretchers may now be bolted across the frame members about 6 in. below the gunwales which will not be so much in the way as those at the extreme ends of the frame members. Thus, remove one stretcher at a time and shorten as necessary and bolt on lower down.

Figures 20. And 21. Longitudinal members attached to side deck knees and carlin ends at frame 1.
Figures 20 and 21. Longitudinal members attached to side deck
knees and carlin ends at frame 1.
Refer to Fig. 20 and note that the knees are 3 1/2 in. wide and are sawn from the ends of the side members of the frames when the stretchers have been removed.

The knees slope upwards towards the center of the boat and this slope should correspond with the slope on the top edges of the transom, i.e. there is a rise of 3 in. on the center line. It is advisable to start with frame 6 and check the slope with a straight-edge as well as sighting from the transom line. Thereafter, the slopes at the other frames may be all done by sighting from the stern, securing with one nut and bolt and tapping up or down as required to get the correct slope and then drilling the other bolt hole and securing. No knees are required for frame 1.

Cutting the Knees to Length

Before attending to this operation be sure that the boat is level across its width by placing a straight-edge across from gunwale to gunwale and resting a spirit level on it. Wedge up the chines until dead level is indicated.

Figure 22. Details of the fore deck.
Figure 22. Details of the fore deck.
From points 8 in. from the outside edge of the gunwale a vertical line is drawn to indicate the end of the knee (Fig. 20). A variation is to be found at frames 1 and 2. At frame 1 there is no knee but a notch is sawn and chiseled in the vertical frame member to take the end of the carlin (Fig. 21). The length inwards at frame 2 will be about 5 1/2 in, but is best checked by springing the carlin into position and securing on the top of the knees with G-cramps and scribing the lines for the recess to be cut in each for the carlin. It should be noted that the line at which the cut is made will not be square except at frame 4 and the carlin in position will help to get the correct angle easily.

Two housings will have to be sawn in the transom for the extreme ends of the carlins. These will need to be about 3/8 in. in depth. The carlins can now be screwed into place with brass screws.

The Shelf

Two similar members to the carlins are fitted underneath the knees to the side members of the frames (Fig. 20). The object of the shelf is to give support to the knees as well as to generally stiffen up the gunwales of the boat. Remember that the side decks have to take the weight of the crew scrambling alongside, and, of course, the knees take the weight of the cabin as well as any passenger who might be reclining on the roof.

These members are notched into the frame for 1/4 in., and are then securely screwed in position with 1 1/2 in. x No. 8 brass screws.

The Fore Deck

The fore deck is supported by two deck beams and the breast hook, details of which are given in Figs. 22 and 23. As these beams are called upon to bear a fair amount of weight they may be notched into the sheer battens. They are then screwed into position from outside the boat with some 2 in. x No. 10 galvanized screws well countersunk in the plywood skin. The top curvatures of these members should be the same.

The central deck batten is housed into the main deck beam and the secondary beam. A small housing may be necessary in the breast hook to take this batten. Two smaller deck battens are also fixed across the two deck beams.

At this stage one must bear in mind the requirements of a strong point at which to fix the mooring cleats at a later time, and it is better to do this before the deck coveting in fixed. These filler pieces are shown in Figs. 2 and 23, and should be of some 1 1/4 in., or 1 1/2 in. thick Parana pine or oak. They should be carefully fitted to all four members to which they are attached.

Finally, the filler pieces are glued and screwed in position. Any slight protrusions above the level of the beams can be removed with a smoothing plane.

This completes the fore deck except for covering which operation (Fig. 24) is better left for the time being whilst attention is now given to the construction of the cabin framework.

Figure 23. The fore deck framing.
Figure 23. The fore deck framing.
Cockpit Coamings

The cockpit is lined on the inside of the carlins by the coamings (Figs. 20 and 24). These members are made from timber 5 3/4 in, x 3/4 in. If they are to be painted at a later stage, they can well be made of Parana pine. On the other hand, mahogany coamings look very fine and are best left natural color and varnished. This arrangement would look well with a natural mahogany transom. The coamings are screwed to the ends of the knees and the carlin. They reach from the transom, into which they are housed, about 1/4 in. and end at frame 4.

It is of interest to note in passing that at this stage the boat could very rapidly be completed for use as an open run-about. The fore deck and side decks could be finished and coaming run the full length from frame 1 to the transom. Some cross seats could be improvised and the boat is ready for painting. It is possible for the constructor to use the boat like this and to convert it later to the full cabin cruiser design with very little trouble.

Figure 24. This stage shows the cabin framing and cockpit coamings.
Figure 24. This stage shows the cabin framing and cockpit coamings.
Materials Required for The Cabin
Materials Required for The Cabin
Build a 2-Berth Cabin Cruiser
By F. Hook
Part 3
Concluding The Construction
IT is better to commence work on the cabin of the boat at the main cabin bulkhead at frame 4 and work forward to the windscreen. This bulkhead is framed up with four vertical members and a cabin roof beam (Figs. 25 and 28).
The two outer vertical members are secured first of all to the ends of the coamings around which they are notched. Ensure that the inwards slope of these members is identical. The two members which form the door frame must be exactly vertical when the boat is precisely horizontal across the beam and also should be checked to ensure they are parallel.
Figures 25, 26 and 27. Sectional views at frames 4, 3 and 2 looking forward.
Figures 25, 26 and 27. Sectional views at frames 4, 3 and 2 looking forward.
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The cabin beam rests on top of these four members to which it is secured by four plywood gussets screwed on the inside of the bulkhead across the joints. The door frame members are screwed at their lower ends to the lower members of frame 4.

At frames 3 and 2 vertical members are secured to the knees and carlin and sloping in at the same angle as those of frame 4 (Figs 26 and 27). This can be judged by sighting from the cockpit along the edges of the bulkhead. These members are 1 3/4 in. 3/4 in. and the vertical length is better left a little full at first. The roof beams should be clamped to their top ends and adjusted into position by sighting along the top of the cabin beams.

The curvature of all the roof beams should be the same. Consequently, when the curve has been set out on the bulkhead beam the other beams can be marked out from this one.

Another point of importance concerning the vertical members at frames 3, 2 and windscreen position is that they should also be parallel to the bulkhead frame when viewed from the sides of the boat. That is to say they should all be parallel to one another.

The vertical member at the windscreen position is screwed only to the carlin, which is perhaps a weakness, consequently a strengthening piece of 1 1/4 in. x 3/4/ in. fixed across from the carlin to the sheer batten at this point to give additional support.

The sloping windscreen side members do not rest upon the carlin (Figs. 29 and 31), but upon a 9 in. piece of carlin timber screwed against the carlin. For the time being do not proceed with the windscreen.

Check the alignment of the roof beams and then scribe their positions on the side members at frames 2, 3 and 4 and cut out a notch upon which the beams can rest (Fig. 28). Screw the beams into position.

Figure 28. Details of junction of roof beam. Roof carlins, and cabin side supports.
Figure 28. Details of junction of roof beam. Roof carlins, and cabin side supports.
The Cabin Carlins

The two cabin roof carlins should now be fitted. At first cramp a light piece of timber (1 1/2 in. x 1/2 in.) along the ends of the beams to get the slope required to the top ends of the vertical members. Then trim off these waste pieces.

Now mark and cut notches in the ends of the deck beams to take the carlins, 1 1/4 in. x 3/4 in. These carlins are screwed into the ends of the beams. The forward ends of the carlins will mark the height and slope of the top ends of the forward side supports. Saw off waste and screw the carlins into the top of the supports.

The windscreen (Fig. 31) can now be completed by screwing the sloping members in position and then fitting the top rail with a curvature to correspond with that of the other deck beams. All this work may be done with neatly made butt joints provided they are well glued with Aerolite glue and screwed up tightly. It is important to keep an eye on any likely points at which rain may penetrate and to be sure that they are well sealed with either glue or Seelastic.

Figure 29. Details of cabin side structures.
Figure 29. Details of cabin side structures.
Roof Battens

The roof has five battens. The central one is 1 3/4 in. x 3/4 in. and the others are 1 1 /4 in. x 3/4 in. The central one is wider to make a good jointing surface for the two pieces of plywood with which the roof is covered.

These battens are notched into the roof beams and screwed into position (Fig. 26).

Now fairing off the roof members can be undertaken with a smoothing plane. Make sure all screw heads are well counter-sunk to save any damage to the plane blade.

Figure 30. Photo taken during cabin construction.
Figure 30. Photo taken during cabin construction.
Carlin Filler Pieces

Applied to the side-deck carlins in between the vertical members of the cabin framework are some pieces of 2 in. x 5/16 in. thickness plywood. These pieces form a ledge against which the lower edges of the side panels of the cabin can be screwed. They also provide a bearing surface upon which to put the Seelastic sealing compound.

The Side Decks

The upper structure of the cruiser is now ready for covering in with 1/4 in. thick plywood. The layout of the various panels is given in Fig. 32, but it is to be noted that these sizes are only approximate.

Commence by fitting the fore-deck (Fig. 31) which consists of two triangular panels. The top of the stem should be trimmed away flush with the sheer battens. The top of the false stem may be left for the time being and later it may be rounded or shaped to suit the constructor. It is essential to get a good fit of the foredeck against the lower windscreen rail. It is helpful if the panels are held in place with just one or two screws at first to ensure a good fit before using sealing compound.

Figure 31. Fitting the fore deck.
Figure 31. Fitting the fore deck.
When all is ready Seelastic is thinly spread upon the edges of the deck beams, battens, sheer battens, etc., and then the panels are put into position again and screwed down with screws at every 4 in. Use 3/4 in. No. 6 brass screws. If the decks are to be left natural color and varnished then the screw heads are best driven in just flush with the surface. If the decks are so be painted then the screws may he sunk in a little and the holes stopped.

Each side-deck comprises two panels. The shorter forward pair of pieces must butt neatly against the ends of the foredeck and against the carlin filler pieces. The aft ends of these panels reach to frame 3. In order to provide a wider bearing surface at this point for the joint of the two panels it is advisable to screw on extra bearer to the knees at frame 3 as well as at frame 1.

The two stern-side deck panels butt against the forward two and against the cockpit coamings. Trim off any overhang at the transom and along the gunwale line. The outer edge of the side-deck panels can finally be sealed over with a length of 1 1/2 in. half-round moulding screwed and sealed from bow to transom.

Figure 32. Layout of plywood panels for the superstructure.
Figure 32. Layout of plywood panels for the superstructure.
The Windscreen and Cabin Side Panels

Roughly trim these panels to size and mark in lightly any members of the cabin framework and then give consideration to the arrangement of the openings for the windows.

These windows are of 1/8 in. Perspex and are held in place with rubber moldings similar to those used for car van windows. It is necessary to get the correct molding for the thicknesses of materials being used. A typical cross section of rubber molding is shown in Fig. 35. Remember to avoid sharp curves in window openings when using such moldings as it is difficult to fit them to very sharp curves. A minimum curve of 2 1/2 in. radius is suggested.

Figures 33 and 34. Weather strip over cabin door and grab rail.
Figures 33 and 34. Weather strip over cabin door and grab rail.
In passing it is of interest note that instead of a fixed windscreen window panel the constructor may wish to contrive a window which hinges outwards as on an old-type car windscreen. In fact, it is possible to use salvaged car windscreen for this purpose.

Another reason for such an opening window is that it provides an emergency exit forward should the cabin door get jammed or in the case of fire in the after well. A grim thought but at least one for which it is as well to make provision. Needless to say, one or two small car-type fire extinguishers should form a part of the gear in the boat when it is in use.

Assuming then that a fixed windscreen panel is to be used, fit it in place nuking a good fit against the fore-deck on the bottom edge. Trim off level at the roof beam and the side uprights.

Fit next the two bulkhead panels. A small filler piece will be needed over the top of the door. In addition, at that point, it is advisable to fit a strip which will protrude over the top of the door to keep rain from running in (Fig. 33).

The side panels are now fitted. They must make a good fit against the side decks. Final trimming off of the two ends may he delayed until the panels are screwed in place. Sealing compound is used again under all surfaces which butt together to give a water-tight joint. The rear ends of these panels most be left overhanging about an inch in order to screw against a jointing strip of 1 3/4 in. x 3/4 in. to which is also screwed the side screen of the cockpit (Fig. 35).

Figure 35. Cockpit side screen and rubber molding for window.
Figure 35. Cockpit side screen and rubber molding for window.
Finally, the roof panels are secured in place. The edges may be trimmed back flush with the sides and ends and a molding be screwed over the joint to make a waterproof seal. Alternatively, an even more weather-proof arrangement can be made by having small overhanging eaves all round, rather more overhang should be provided at the bow end for effect. The underside of the overhang can be reinforced with some 3/4 in. half-round molding which will also act as a drip beading (Fig. 35).

A length of 3/4 in. quarter round molding is screwed and sealed along the side decks against the cabin sides, the coaming and the windscreen. This sealing strip must be put on very carefully and sealed so that there is no possible chance of water penetrating below decks in the worst of weather. This is the most vulnerable point for leaks in any craft, such as this.

The Grab Rails

These are essential fitments for the roof of the cabin. They are to provide hand holds when walking along the side decks and are useful to prevent such articles as mops and boat hooks from rolling off the roof of the cabin.

The rails (Fig. 34) are in two parts and are of 1 1/4 in. x 3/4 in. material, neatly rounded to be comfortable to hold, screwed to the cabin roof battens with a spacer or similar material.

The Cabin Door

The cabin door (Fig. 36). is made of two 10 in. wide doors which are arranged to fold in half and thus take up less room in the cockpit when opened.

Figure 36. Cabin doors.
Figure 36. Cabin doors.
The frames are constructed with the use of half-lap or mortise and tenon joints. The plywood covering is held in place with brass nails or screws as well as glue.

Brass backflap hinges are used. They are better than butt hinges as they may be laid flat on the frames and thus give a wider bearing surface.

A small bolt top and bottom on the inside of one half of the door will secure it, and a handle and lock of a suitable kind on be fixed to the other half of the door.

Cabin Seats

The interior of the cabin can be fitted up to any requirements of the reader. In the present design the author kept a parallel gangway of 20 in. width down the center of the cabin. This makes the seats taper off at the bow, but nevertheless wide enough to sit on. See Figs. 25, 26 and 27.

Supports for the seats are of 1 3/4 in. x 3/4 in. timber and the seat tops can be offcuts from the panels used for the skin of the boat. These will have to be shaped to the curvature of the boat and slots cut to fit around the frame members. To provide more bed space it may be necessary to carry pieces of plywood to fit across from one side to the other of the gangway. The seats can be covered with foam rubber cushions which are excellent in that they do not retain moisture in the same way as other types of mattresses.

Timber for Seat Fitments
Timber for Seat Fitments
The spaces under the seats are valuable for storage purposes and they can be made more we of if the front of the seat is covered in to prevent articles from falling forward. The floor should also be lined to prevent small articles from falling down into the bilges.

Rubbing Strips at Stern

These were shown in Fig.1 at the beginning of the series and are necessary to protect the side of the boat at moorings, in locks, etc. They are made from pieces of timber 4 ft. x 1 1/4 in. x 3 in. The width of the timber tapers to 1 in. at the forward ends. The strips are strongly screwed into position at the transom and frames 5 and 6.

Finishing

The final finishing of the craft can be to the constructor's own taste. Preliminary work is the same whatever finish is desired. All woodwork must be well glasspapered down with various grades of paper. Three thin coats of pink primer should be applied with a light rubbing down between each coat. All holes should be filled and smoothed off level. Two coats of undercoat should next be applied with a final coat of top coat.

If mahogany timber is to be left in natural color, the preliminary coats should be of yacht varnish well thinned down with turpentine and lightly glasspapered between coats. The final finish can be of two coats of varnish at full strength.

Mooring Cleats

Some provision must be made to moor the cruiser and four brass or galvanized cleats are needed. The size can be about 4 in. to 6 in. Four are needed, two at the bow and two at the transom. They are bolted on to the side decks at the points where the reinforcing pieces were screwed prior to the fitting of the side decks.

Engines and Steering

Most outboard engines of horsepower from 4 to 20 can be used to propel this boat. The Seagull Century or Anzani Super Single 5 are suitable for quiet inland waters where speed is in any case prohibited.

Figure 37. Steering and remote-control.
Figure 37. Steering and remote-control.
The engine is used to steer the boat as well as to propel it and this is achieved by swiveling the engine on a pivot by a tiller. The Anzani engine can be completely turned round so that it will in fact act as a reversing action to the drive. The Seagull will not do this.

It is unlikely that the skipper will want to stand by the tiller the whole time and a remote-control steering wheel can be quite easily rigged up on the outside of the bulk-head panel on the port side. The various accessories for this remote control can be rigged up by the inventive amateur but on the other hand parts may be bought quite inexpensively. From the current list the following items would be needed:

Steering and remote-control parts required.
Steering and remote-control parts required.
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